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Tobacco

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We have been an innovative partner to the tobacco industry for over 50 years. We are established around the globe in cigarette making as a systems supplier of exhaust air cleaning and odour reduction systems. With our dedusting, pneumatic transport and central vacuum cleaning systems, we pursue a major goals: to increase tobacco yield in the tobacco industry. We improve the Primary and Secondary areas using effective and patented technologies. We reduce energy consumption in cigarette making: Our products save electrical energy, compressed air and conditioned air. This is addition to energy recovery from exhaust airflows. We would be delighted to give you advice based on our assessments in relation to further energy-saving potential in your production process. Our systems are designed for long-term use with low maintenance requirements. For us it goes without saying that all occupational and operational safety requirements in the tobacco industry and environmental protection are met. We implement product-specific requirements in cigarette making in line with local and international standards. This is also the case for fire and explosion protection, which we consider an integral component of systems, where necessary.

Your requirements

  • Reliable availability of machinery and systems
  • Reliable operation
  • Increase in tobacco yield
  • Low operating costs
  • Low energy requirements and need for spare parts
  • Low maintenance requirements
  • Long lifetime of machinery and systems

For tobacco processing Primary

  • Pneumatic transport of tobacco and tobacco stems
  • Exhaust air cleaning for dryers, conditioning drums and coolers
  • Exhaust air cleaning for tobacco recovery systems
  • Exhaust air cleaning for mechanical transport systems
  • Exhaust air cleaning for production facilities of alternative products
  • Odour reduction
  • Heat recovery
  • Central machinery and system cleaning

For cigarette production Secondary

  • Reduction of tobacco degradation
  • Recovery and return of tobacco shorts
  • Recovery, preparation and return of winnower
  • Pneumatic transport of cut tobacco
  • Exhaust air cleaning for cigarette makers
  • Exhaust air cleaning for filter making machines and filter assemblers
  • Odour reduction
  • Central machinery and system cleaning
  • Energy and basic assessment

In the area of dust and material handling

  • Central dust collection for exhaust air cleaning systems
  • Central material collection for ripping machines
  • Dust and material filling
  • Dust and material compaction

 

 

 

Products

References

Tobacco // Thailand

Application
Dedusting systems for tobacco processing and cigarette production

Equipment
Fabric filter JMT bag filter for Secondary

  • JMT 3030/17-TZ // Air volume: 6,000 m³/h
  • JMT 3030/17-TZ // Air volume: 6,000 m³/h
  • JMT 3036/17-TZ // Air volume: 8,000 m³/h
  • JMT 3036/17-TZ // Air volume: 8,000 m³/h
  • JMT 3030/17-TZ // Air volume: 7,000 m³/h
  • JMT 3072/17-TS // Air volume: 17,800 m³/h
  • JMT 3108/17-TS // Air volume: 27,000 m³/h
  • JMT 3096/17-TS // Air volume: 26,000 m³/h
  • JMT 3090/17-TS // Air volume: 22,900 m³/h
  • JMT 3096/17-TS // Air volume: 24,600 m³/h
  • Air temperature: 20 - 40°C
  • Clean gas dust content: < 5.0 mg/m³
  • Dust briquetting system System for cigarette filter transport to cigarette makers

Fabric filter JMT bag filter for Primary

  • JMT 3102/17-TS // Air volume: 21,600 m³/h
  • JMT 3072/17-TS // Air volume: 14,300 m³/h
  • JMT 3060/17-TS // Air volume: 12,800 m³/h
  • Air temperature: 20 - 40°C
  • Clean gas dust content: < 5.0 mg/m³
  • Dust briquetting systems

Venturi scrubber HNA for Primary HNA 130/170

  • Air volume: 14,400 m³/h HNA 400/600
  • Air volume: 50,000 m³/h HNA 170/220
  • Air volume: 20,000 m³/h
  • Air temperature: 70 - 90°C
  • Clean gas dust content: < 20 mg/m³
  • Ammonia content in clean gas: < 17 mg/m³

Features

  • Designed for 24/7
  • Automatic cleaning with SoftClean system
  • Pneumatic transport systems with Eco Mode for energy savings
  • SACU tobtronic® for pneumatic transport systems
  • Briquetting presses for Pimary and Secondary to reduce the handling volume of dust
  • Scrubbers with pH measurement / control and acid dosing for ammonia separation

Tobacco // Hungary

Application
Dedusting systems for snus production and central vacuum cleaning system

Equipment
Fabric filter JMT bag filter for snus packaging

  • JMT 4104/15-TS // Air volume: 17,200 m³/h
  • Air temperature: 20 - 30°C
  • Clean gas dust content: < 5.0 mg/m³

Fabric filter JMT bag filter for snus processing

  • JMT 4128/15-TS // Air volume: 28,000 m³/h
  • Air temperature: 20 - 30°C
  • Clean gas dust content: < 5.0 mg/m³

Central vacuum cleaning system for machine cleaning

  • JMT-R 3024/12-TZ // Air volume: 2,800 m³/h
  • Air temperature: 20 - 30°C
  • Clean gas dust content: < 5.0 mg/m³

Features

  • Designed for 24/7
  • Automatic cleaning with SoftClean system
  • Spark detection and extinguishing systems
  • Fire protection gate valves
  • Integrated sprinkler systems
  • System design according to ATEX
  • Constructive explosion protection
  • Outdoor installation with insulation and trace heating
  • Central vacuum cleaning system with hose reels

Tobacco // Poland

Application
Odour reduction in a tobacco processing plant

Equipment
COPLAS clean for flavor odour removal from Primary exhaust air

  • COPLAS PI90 // Air volume: 14,000 m³/h
  • Air temperature: 20 - 40°C
  • Removal of flavor odour

COPLAS clean for acetic acid odour removal from Primary air

  • COPLAS PI60 // Air volume: 10,000 m³/h
  • Air temperature: 20 - 40°C
  • Removal of acetic acid odour

Features

  • Designed for 24/7
  • Complete removal of relevant odours

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