Compound feed
Markets
As different as the various mixes and variations may be, in principle the production of compound feed always follows the same principle: First, the raw materials stored are weighed and dosed. After milling with hammer mills, they are mixed following different recipes and often blended with odour-intensive substances, such as fats. The consequence: odour emissions that can harm the environment are released. In addition, milling of fine, dry ingredients produces dust. Additional dust emissions are released through pelletizing. It’s no wonder that regulations regarding dust and odour emissions have intensified over time: Production volumes increase and residential areas are spreading closer and closer to production sites. To meet the strict limits in production, we put dust and odour emissions in their place: With our COPLAS clean technology, we offer a modular system for the treatment of the exhaust air of multiple production lines – individually or together. For the sustainable production of compound feed, we do not use water or chemicals and no waste products of any kind are accrued.
Your requirements
- Optimized system design
- Simple maintenance and operation
- Maximum system availability
- High operational reliability and low operating costs
- Compliance with European laws, official and technical guidelines, stipulations and norms
- High dust and odour reduction of more than 95% through innovative and sustainable solutions
- Improved energy efficiency
- Occupational safety
- Takes up little space
Our services
- Consultation and assessments
- Exhaust air cleaning and automation
- Standardized and individual filter systems
Bag filters, hose filters, cartridge filters, Venturi and absorption scrubbers, twist separators und cyclones - Dedusting of conveying systems, dryers, production and packing machines
- Certified solutions in line with ATEX and pressure equipment guidelines
- Process engineering components to increase system reliability
- Turnkey system installation
- On-site Customizing with our mobile COPLAS clean unit – for customer-specific system design for optimal odour reduction
- On-site pilot tests as part of the creation of BImSchG applications
- Assistance with official control measurements
Products
- Fabric filter
Our filter systems minimize dust emissions. With our dedusting solutions, we can achieve clean gas dust contents below 1.0 mg/m³ as standard. This means that in many cases the air can be fed back into production. The result: dust emissions are reduced and the environment is protected. Our hose filters, cartridge filters and bag filters are automatically cleaned with compressed air and are also available in stainless steel, pressure shock resistant, with trace heating and insulation as well as fire and explosion protection.
- Venturi & absorption scrubber
Your exhaust streams are moist and contaminated with gases? Our scrubbers ensure safe and efficient cleaning because they reliably remove dust from moist exhaust streams. With reasonable energy input, clean gas dust contents < 5.0 mg/m³ can be achieved. The scrubbing liquid is cleaned by automatic belt filters or timer-controlled drain valves that automatically drain a partial volume during operation. The absorption scrubbers reduce acidic and basic as well as gas-laden components in the exhaust air to the permissible values.
- Cold plasma technology COPLAS clean
Our cold plasma treatment eliminates odours like nature, only faster. COPLAS clean is our non-thermal plasma technology for industrial odour reduction. Without any chemicals, water or waste, odours are permanently eliminated. Our patented plasma reactors generate reactive oxygen and OH radicals, which are then injected into the exhaust air. The highlight: The odour molecules are oxidized within milliseconds by the non-thermal plasma technology - without direct contact with the system.
- Pneumatic transport
Bulk materials, such as cut tobacco, tea, chips or crystal sugar, are gently transported with our pneumatic transport systems to reduce product changes to a minimum. Our patented SACU tobtronic® is the most effective and safest technology to ensure transport at a low speed level without blockages. To avoid gaps and edges, our patented FPC pipe couplings are used.
- Central machine and plant cleaning VAC & NetVac®
Our machine and plant cleaning improves the working conditions of your employees, increases plant availability and reduces wear. Central cleaning systems are more efficient than mobile equipment, such as vacuum cleaners. They ensure that dust, bulk material and production residues are collected at a central location. This makes disposal much easier. The number of cleaning points installed is virtually unlimited and can be flexibly expanded.
- Central dust and material handling DCS
Central handling of bulk materials reduces costs, increases efficiency and enhances the cleanliness of machines, plants, and buildings. The consolidation of bulk materials, dusts or products at central positions is ensured by our DCS systems. In suction mode, the bulk material is automatically picked up from the receiving points and can be transported over long distances. At the receiving point, the product is fed to the further processing procedure, loaded or compacted for disposal.
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