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Industrial Odour Control
Riedel Filtertechnik is a leading provider of customized systems for industrial odour control and the removal of volatile organic compounds (VOCs) in production processes. Together with you, we select the appropriate technology for effective odour treatment. The type of production processes and the chemical composition of the resulting exhaust air determine the technology to be applied to effectively and efficiently control odour and VOC emissions. Riedel Filtertechnik relies on the patented COPLAS clean plasma technology, which can be combined situationally with activated carbon filters and absorption scrubbers for selected odour reduction applications.
- Compliance with Legal Regulations: Continuous tightening of legal limits for odour emissions and pollutant concentrations. Compliance with regulations on industrial odour control to avoid fines and production restrictions.
- External Stakeholders: Increasing demands from external stakeholders on effective odour reduction and sustainable production standards, such as local communities, business partners, and local authorities. Prevention of complaints and damage to reputation.
- Sustainability Goals: Implementation of efficient emissions management to achieve internal sustainability goals. Exceeding minimum standards of odour emission control through environmental regulations and occupational safety rules.
Projects
Successful implementation of industrial odour control systems
Not only constantly increasing regulatory requirements but also companies' own goals for sustainable and environmentally friendly production often present new challenges in odour control. Due to the unique situation of each customer, every project requires an individualized approach and support from Riedel. The following project steps provide a general framework for this process:
- Identify Odour Sources: The first step is to identify the odour source(s) in the production process, measure potential pollutant levels, and analyze the chemical composition of the affected exhaust air. Clear goals for emission control should also be communicated.
- Test Technologies On-Site: The choice of the right technology for odour control depends on the exhaust air composition and production parameters. Ideally, the selected technology should be tested on-site with Riedel On-site Customizing to ensure that the set goals can be achieved.
- Design the System to Meet Requirements: The optimal design of the odour control system incorporates various production parameters. These include the results from on-site testing, the installation situation, the volume of air to be treated, expected production fluctuations, as well as the moisture and temperature of the odour-laden exhaust air. Your specific requirements for system certifications and control systems are also considered.
- Commissioning and Acceptance Testing: After manufacturing the odour control system tailored to your requirements, a trained Riedel team will handle its installation and commissioning. We are also happy to assist with subsequent regulatory acceptance measurements to determine effective odour reduction.
- Hassle-Free Service: We assist you with any questions and are your long-term partner for maintenance, optimization & upgrade, and spare parts.
- Regulatory Requirements in Germany and the EU
Technical Instructions for Air Purity (TA Luft)
In Germany, the regulations for compliance with emissions from permit-required facilities are governed by the revised TA Luft of 2021. The TA Luft is a central framework that establishes official guidelines for reducing emissions and immissions of air pollutants, such as dust, odors, and (in)organic compounds. The TA Luft represents the current state of the art. Not only in Germany but also in other German-speaking countries, the TA Luft is regularly used as a benchmark and interpretive guide for evaluating facility emissions.
Federal Immission Control Act (BImSchG)
In line with the TA Luft, the BImSchG requires compliance with regulations to prevent harmful environmental effects through the use of appropriate technologies. Therefore, the TA Luft also serves as the basis for the approval of technical facilities. The BImSchG implements the EU Directive 2010/75/EU on industrial emissions and specifically regulates requirements for effective odor reduction in industry.
Odor Immission Guideline (GIRL)
Until 2021, the GIRL was used for assessing odor immission, which was developed by the Federal Immission Control Committee and published in 1993. With the revision in 2021, the GIRL was incorporated as Annex 7 "Determination and Assessment of Odor Immissions" into the TA Luft, making the GIRL a nationwide, binding set of rules. This step highlighted the significance of odor immission as a potential harmful environmental impact or significant nuisance.
- Risks of Non-Compliance from a Business Perspective
Regulations on immission and emission in production processes provide a legal framework for legislators, residents, and other stakeholders to address existing odor nuisances and compel companies to take action. If limits are demonstrably exceeded, the legislator or the relevant supervisory authority is entitled to impose stringent measures. Affected companies face the following risks:
- Economic Damage: Significant costs due to regulatory fines and production restrictions, potentially leading to the closure of operations
- Reputational Damage: Negative coverage in local and regional media, resulting in long-term harm to the company's image; lawsuits and legal disputes with residents
- Employee Turnover: Loss of staff and difficulties in recruiting new employees
- Economic Damage: Significant costs due to regulatory fines and production restrictions, potentially leading to the closure of operations
- Recommendations for Companies
From a business perspective, it is advisable to address the need and options for effective odor reduction at an early stage. This allows risks to be identified and mitigated early on.
Riedel Filtertechnik GmbH
Your expert for industrial odour control
We are your global partner for high-quality odour reduction and exhaust air purification systems. With 100 years of experience in specialized plant construction, our own production facilities in Germany and Poland, and comprehensive project management from a single source, we offer you customized solutions for industrial odour control.
Solution Partner for Your Industry
As a traditional German company, we have been supporting many customers and key industries for decades with our industry-specific solutions in dust extraction and odour reduction. Our strengths lie in innovative technologies, a profound understanding of processes, and international project management.
Research & Innovation
Our goal is to consistently offer our customers innovative technologies to best support them in meeting both current and future challenges. Research and development are therefore integral parts of our company's DNA. At our in-house Riedel technology center in Leopoldshöhe, Germany, our R&D team is dedicated to researching innovative technologies in odour control and on future trends for our core industries.
Your Project is Our Focus
Demanding projects require careful planning. Our technical sales team works hand-in-hand with you to develop a solution tailored to your requirements. If needed, we conduct on-site tests with our mobile COPLAS clean unit and assist you during acceptance testing.
Rely on Riedel Filtertechnik GmbH and benefit from our years of experience, innovative technologies, and comprehensive service in industrial odour control and VOC abatement.
- What is odour?
Odours originate from chemical compounds that can be detected by the sense of smell. These are often organic compounds, such as hydrocarbons like alkanes or alcohols, but inorganic compounds, like carbonates and sulfates, which do not contain carbon, can also produce strong odours. Typically, it is a type of odour cocktail made up of dozens or even hundreds of different compounds.
Whether we perceive an odour as positive or negative depends on many factors: the chemical composition of the odourants, the intensity of the smell, and personal characteristics, such as individual experiences with a particular odour. Since odours can arise from countless substances and combinations of these, clear classification based on odour characteristics and properties is challenging. Therefore, selecting and designing suitable technologies for odour control also requires significant expertise.
- What causes odours?
Odours are often the result of chemical, biochemical, and technical processes, which are present on a small scale in households but are especially common in industry. Examples include the production of pet food and animal feed, the waste and recycling industries, and rubber processing industries. The decomposition of substances, such as through fermentation, decay, or heating, leads to the release of intense odours during the production process. If process air is released into the environment without filtration and effective odour reduction, it is quickly perceived as a nuisance due to the relatively high concentration.
- How is odour measured?
Whereas substance concentrations can be measured quantitatively, odour intensity measurements rely on the human nose. Independent odour laboratories conduct olfactometric measurements according to DIN EN 13725 in conjunction with VDI Guidelines 3882 Part 1 and Part 2. In these measurements, selected test subjects are presented with odour samples in a controlled sequence. Starting with highly diluted samples and increasing the odour concentration with each sample, the perception threshold of the odour for each tester is identified. Using the identified perception threshold and the corresponding dilution factor, the odour concentration of the undiluted sample is determined. The odour concentration is expressed in odour units per cubic meter (OU/m³). Independent odour laboratories are also typically employed to assess the effective odour reduction performance during the acceptance of industrial odour reduction systems.
- What are VOCs?
Volatile organic compounds are generally referred to as VOCs (Volatile Organic Compounds). They are gaseous and vaporous substances that are released into the ambient air. In production processes, VOCs can be generated, for example, through the drying of materials or the evaporation of solvents.
- What is olfactometry?
Olfactometry refers to the controlled measurement of odour sensations experienced by test subjects. The devices used for this purpose are called olfactometers.
Since August 1st, 2024, we are excited to welcome four new apprentices to our team. They are starting in the following training areas:
📚 Dual study program in Mechatronics
🔧 Construction Mechanic
⚙️ Mechatronics Technician
🖥️ Technical Product Designer
We wish you an exciting and educational time at Riedel!
Calling all tobacco industry professionals!
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Riedel is thrilled to be a part of this event again, showcasing our latest innovations and solutions designed to elevate your operations.
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