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Exhaust Air Cleaning in the Industry
When it comes to industrial exhaust air cleaning in production environments, a customized solution tailored to the process environment is the best option. The chosen technology depends on the type of emissions, their characteristics, and the application area. Whether it involves dust and production residue extraction or the treatment of industrial odours, we engineer the optimal air purification system for your industrial application. From project definition and implementation to aftersales service: You benefit from our decades of experience and industry expertise in industrial air purification.
Relevance
of industrial exhaust air cleaning
Industrial exhaust air purification is a crucial component of modern production processes. Efficient exhaust air purification systems are essential for complying with environmental regulations, ensuring air quality both inside and outside production facilities, and assessing and minimizing explosion and health risks. In doing so, industrial exhaust air purification systems face a variety of challenges. Different production processes generate various types of air pollutants, which require specific purification methods. Dust, material residues, volatile organic compounds (VOCs), and unpleasant odours must be efficiently removed to meet the ever-increasing requirements:
Compliance with legal regulations
Regulations for compliance with clean gas dust levels, odour emissions, and pollutant concentrations are becoming increasingly stringent worldwide. In certain industries, such as the food industry, additional health requirements for exhaust air purification are added.
Minimization of explosion and fire risks
Where dust is generated, there is also a risk of explosion and fire - an immense danger to the workforce and the continuity of production operations. The assessment and minimization of these risks through structural, process engineering, and electrical measures are essential.
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Legal Regulations for Emission Compliance
In Germany, the regulations for emission compliance of permitted facilities are governed by the revised Technical Instructions on Air Quality Control (Technische Anleitung zur Reinhaltung der Luft: TA Luft) from 2021. The TA Luft is a central regulatory framework that contains official guidelines for reducing emissions and imissions of air pollutants, such as dust, odours, and (organic and inorganic) compounds.
These requirements are intended to prevent harmful environmental impacts and illustrate the state of the art, which must be adhered to as mandated by the Federal Immission Control Act (Bundes-Immissionsschutzgesetz: BImSchG). Therefore, the TA Luft also serves as the basis for the approval of technical installations. Through the BImSchG, the German legislator implements the EU Directive 2010/75/EU on industrial emissions, specifically regulating requirements for effective industrial air pollution control.
The TA Luft is also regularly used as a benchmark and interpretation aid for evaluating facility emissions in other German-speaking and European countries, thus serving as a foundation for designing industrial air pollution control systems.
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Legal Regulations for Workplace Safety
In Germany, regulations concerning dust and odour concentrations in the workplace are governed by the Technical Rules for Hazardous Substances (Technischen Regeln für Gefahrstoffe: TRGS) and the Hazardous Substances Ordinance (Gefahrstoffverordnung: GefStoffV). TRGS 900 specifies Workplace Exposure Limits (Arbeitsplatzgrenzwerte: AGW) for dust, such as 10 mg/m³ for inhalable dust in the work environment. These limits are designed to protect workers' health and are based on the current state of technology.
The GefStoffV mandates compliance with these limits and requires employers to conduct risk assessments and implement protective measures, such as using effective air treatment systems. Regular measurements and documentation of dust concentrations are mandatory. The TRGS detail the requirements of the GefStoffV and support the implementation of the Federal Immission Control Act, which provides the legal framework for workplace health protection.
While there are no specific workplace limits for odors, they must still be considered as indicators of potentially harmful chemical substances in industrial air treatment. The GefStoffV and the Occupational Health and Safety Act (Arbeitsschutzgesetz: ArbSchG) require comprehensive risk assessments that may include odor concentrations.
Our solutions
for industrial exhaust air cleaning
The operation of an exhaust air treatment system varies depending on the technology used. For example, fabric filters use physical barriers for dust filtration, while activated carbon filters use adsorption to remove odours and VOCs. Other separators used in industrial exhaust air treatment, such as cyclones and spin separators, utilize the mass force of larger particles. Gas scrubbers, on the other hand, remove both dust and pollutants from the exhaust air through the use of wash liquids and chemicals. In addition to these traditional methods, the importance of innovative technologies, such as Riedel's patented cold plasma technology for odour reduction, is continually increasing.
Proven Technologies for Dust Extraction
In large production facilities, a central dust collection solution is recommended, which handles all functions of dust management. This includes the extraction of process air from various emission points, the consolidation of dust-laden raw gases, the actual dust separation, and the subsequent discharge of dust. The following extraction and separation technologies are used in Riedel Filtertechnik's customized dust collection systems, either independently or in combination, depending on the specific application.
Innovative technologies for odour control
When cleaning process exhaust air for odours, special attention is given to the composition of the exhaust stream and the actual source of the odour. Depending on whether the odour is caused by (an)organic substances, VOCs, or other chemical compounds, the most effective air purification technology should be chosen. Riedel Filtertechnik relies on the patented COPLAS clean cold plasma technology, which can be supplemented situationally by activated carbon filters or scrubbers for selected applications.
Your Advantages
with Riedel Filtertechnik GmbH
As a leading specialist in customized solutions in the fields of filtration technology, environmental technology, and emissions management, Riedel Filtertechnik offers numerous advantages. Our expertise and innovative approaches ensure you achieve the best possible results in industrial exhaust air purification.
Technology Leader
As pioneers in industrial exhaust air treatment, we continually advance research and development. With our own technical center, we ensure that our solutions consistently meet the evolving market demands.
Quality Commitment
The high quality of our products and services is evidenced by our extensive experience and numerous patents. This strengthens trust in our long-term customer relationships.
Industry Expertise
With over a century of experience, we possess extensive knowledge in filtration and separation technology, enabling us to specifically address the needs of various industries.
Sustainable Technology
We place great importance on environmentally friendly and durable technologies. Our continuously developed systems for industrial air pollution control and energy-efficient solutions significantly contribute to achieving your sustainability goals.
Energy Efficiency
Our innovative technologies and automated system controls help you minimize the energy consumption of your air pollution control systems and reduce operating costs.
Customized Solutions
Every industry and company has specific requirements for industrial air pollution control. Our tailored solutions ensure that your individual needs are optimally met.
Comprehensive Service
From planning and implementation to maintenance and aftersales support, we provide a comprehensive service that keeps your air pollution control systems in optimal condition.
Customer Support
Our experts are always available to assist you with any questions or concerns regarding industrial air pollution control. We are just a phone call away.
Choose Riedel Filtertechnik GmbH and benefit from our extensive experience, innovative technologies, and comprehensive service in industrial air pollution control. Together, we will ensure a clean and safe production environment.
Future potential
for your exhaust air cleaning systems
Technologies in industrial air purification are constantly evolving to meet the increasing demands for environmental standards and energy efficiency. Some of the innovative approaches include:
- Automated System Controls: These allow for precise control and adjustment of industrial air purification systems, enabling dynamic adaptation to production parameters and optimization of energy consumption.
- Advanced Technologies: Highly specialized industry solutions, patented technologies, and innovative materials provide improved emissions control and increased efficiency of air purification systems.
- Material Recovery Opportunities: Materials present in the exhaust air can be recovered and processed. Reintroducing these materials into the production process enhances production efficiency.
- Process Combinations: Combining technologies and customizing air purification systems to meet industry and customer-specific requirements ensures optimal air treatment.
- Smart System Integration: Air purification systems are just one component of a typically complex production process. Only through integration and connectivity with other production systems can comprehensive and efficient production management be achieved.
The future of industrial air cleaning will be shaped by continuous research and development to provide even more efficient and environmentally friendly solutions. Our commitment to technological development ensures that we always offer the best and most innovative solutions for our customers. Learn more about the high value of research & development at Riedel Filtertechnik.
There is often significant potential for retroactive optimization through upgrades, not only in Greenfield projects but also in existing production environments. We are happy to support you in your efforts with targeted assessments in the field of industrial air purification.
Your project is our focus
CONCEPT PLANNING
Demanding projects require good planning. Our technical sales team will work hand-in-hand with you to develop a solution that perfectly meets your requirements. Find the right contact person for your project.
ENGINEERING & AUTOMATION
We use our technical expertise, the latest 3D applications and cutting-edge programming languages to create your individual project. We offer industry-specific expert knowledge and decades of experience in handling global projects – all from a single source.
PRODUCTION
Production, pre-assembly and quality testing activities take place at our main site in Leopoldshöhe, Germany. We excel in worldwide shipping and export matters to deliver our solutions to your door.
INSTALLATION
Riedel's experienced personnel will ensure trouble-free installation and commissioning of your system at your site – mechanical and electrical assembly combined.
AFTERSALES SERVICE
We are there to help you with any questions you may have and are your long-term partner when it comes to maintenance & repair, optimization & upgrade and spare parts.
Since August 1st, 2024, we are excited to welcome four new apprentices to our team. They are starting in the following training areas:
📚 Dual study program in Mechatronics
🔧 Construction Mechanic
⚙️ Mechatronics Technician
🖥️ Technical Product Designer
We wish you an exciting and educational time at Riedel!
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