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Tire / Rubber

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Numerous processes are utilized in tire production – from mixing the raw materials to the production and amalgamation of individual components to quality control. For the production of the various rubber mixtures, also called mixing, rubber is combined with different substances such as soot, silicon, oils, resin or sulfur and is mixed. In vulcanization, what is known as the baking process, the tire components are connected together using heat presses at over 170°C (340°F) and hardened. In these processing stages of tire production, large volume flows of odour emissions and rubber dust are produced, which get into the atmosphere and harm the environment. Riedel Filtertechnik offers a wide range of standardized and tailored solutions for this process exhaust air – from dust extraction to reduction of odour emissions. Our dedusting systems can be customized to specific requirements. They result in output significantly below the threshold of 10 mg/m³. That typical rubber smell? Our COPLAS clean system eliminates it by separating VOCs, such as ethanol, from the mixing room in an energy efficient and reliable way, thus making tire production more sustainable than with traditional technologies.

Your requirements

  • Optimized system design
  • Simple maintenance and operation
  • Maximum system availability
  • High operational reliability and low operating costs
  • Compliance with European laws, official and technical guidelines, stipulations and norms
  • High dust and odour reduction of more than 95% through innovative and sustainable solutions
  • Improved energy efficiency
  • Occupational safety
  • Takes up little space

Our services

  • Consultation and assessments
  • Exhaust air cleaning and automation
  • Standardized and individual filter systems
    Bag filters, hose filters, cartridge filters, Venturi and absorption scrubbers, twist separators und cyclones
  • Dedusting of conveying systems, dryers, production and packing machines
  • Certified solutions in line with ATEX and pressure equipment guidelines
  • Process engineering components to increase system reliability
  • Turnkey system installation
  • On-site Customizing with our mobile COPLAS clean unit – for customer-specific system design for optimal odour reduction
  • On-site pilot tests as part of the creation of BImSchG applications
  • Assistance with official control measurements

Products

Reference

Tire // Germany

Application
Odour reduction of exhaust air from mixing and batch-off processes in the tire industry by injection of plasma-enriched air by COPLAS clean technology to meet regulatory limits

Equipment
COPLAS clean system for the treatment of exhaust air with an odour concentration of 1,000 GE/m³

  • Air volume: up to 220,000 m³/h
  • Injection fan for fresh air supply: up to 6,500 m³/h
  • Bag filter as pre-filter for separation of smallest particles of fresh air
  • HMI for user-friendly operation
  • Possibility of remote maintenance via LTE
  • Prevention of backflow of exhaust air into our system
  • Weather protection for outdoor installation due to space limitations

Features

  • Treatment of the large volume flow without pressure loss
  • Installation upstream of the on-site axial fan for optimal distribution of plasma-enriched air in the 2.2 m diameter ductwork
  • Odour reduction: < 500 GE/m³ measured according to DIN EN 13725

We ask for your agreement